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SYSPRO Manufacturing Suite

SYSPRO's outstanding flexibility accommodates a wide range of production methods. It enables discrete, batch process and custom manufacturers to achieve competitive advantages in a dynamic marketplace. SYSPRO's manufacturing modules offer an array of features for estimating, master scheduling, finite capacity scheduling, labor performance, costing, lot and serial tracking, purchasing/receiving, backflushing, material verification, capacity and material requirements planning.

SYSPRO addresses all aspects of the manufacturing process, estimating, on-the-fly part and process creation, job tracking, custom work orders and progress billings. Addressing make-to-stock, make-to-order and engineer-to-order requirements, SYSPRO offers dynamic capacity profiles/load leveling and single level finite scheduling. Actual Costing, Activity Based Costing and Projects & Contracts control are also supported. This functionality provides the ability to synchronize and integrate a variety of manufacturing techniques all within one fully integrated software system.

Intermittent Production
SYSPRO provides all the facilities to control both short and long product runs. However, since the batch size of a particular product can vary from a few units to several thousand units, SYSPRO will calculate the dynamic elapsed time of an operation or job. Environments include assemble-to-order, blend-to-order and finish-to-order through to the genuine job shop.

Repetitive Manufacturing
SYSPRO offers many advanced features for the discrete manufacturer. The continuous flow of production is controlled through the scheduling of material and capacity requirements. For make-to-stock environments, SYSPRO tracks finished goods, components and raw materials. Optionally, kit issues provide efficient relieving of component inventory. Emphasis is placed on scrap control, milestone operations and up-to-date dispatch lists. Serial number tracking is supported.

Process Manufacturing
Well suited for bulk commodities, which are often packaged to order, SYSPRO allows for a continuous flow of operations. SYSPRO manages production expressed as units per time period, with consideration given to the clean out and/or tear down of equipment between runs. Optionally, backflushing and superflushing of finished products can be used to relieve raw materials from inventory. Full lot and serial traceability is provided to satisfy statutory requirements, where needed.

Key Corporate Benefits
  • Reduce inventories, increase inventory turns and increase ability to meet client demand
  • Increase profits by improving productivity and reducing costs through minimal scrap & manufacturing waste
  • Increase production capacity and improve asset use thereby reducing unnecessary capital expenditures
  • Increase efficiencies by maximizing throughput and resource utilization by levelling off production peaks and troughs
  • Catch costly trends before they happen through automatic data checking and warning system when going out of tolerance
Key modules available as part of the SYSPRO Manufacturing Suite include Requirements Planning, Bill of Materials, Engineering Change Control (ECC), Product Configurator, Lot Traceability, Work in Progress, Quotation/Estimating, Return Merchandize Authorization, Return to Vendor, and Advanced Planning & Scheduling.